Production line maintenance is the process of repairing and maintaining production line equipment. This maintenance may be preventative, keeping your production line operating at a high capacity for longer. Or it might be reactive — repairing and replacing damaged or faulty machinery to reduce downtime to a minimum.
Here at PEC, we work closely with our clients to help them develop and execute a robust plan that covers both reactive and preventative maintenance. From computerized maintenance management systems to scheduled maintenance services, we provide the tools and resources necessary to keep your production line in tip-top condition.
We can also help you utilize production data to achieve highly effective predictive maintenance, taking action ahead of time to keep your business operating at maximum throughput. Read on to discover more, or reach out today, and let’s discuss how we can help you achieve a reliable production line maintenance program.
Having a production line maintenance plan is essential for any manufacturing operation as it can help minimize unplanned downtime and ensure the longevity of each piece of equipment. Without a plan in place, corrective maintenance may need to be done more often, taking up the time and resources of your staff which could be used more proactively.
When production lines are effectively maintained and each piece of equipment is regularly inspected and serviced, businesses can benefit from increased efficiency, reliable performance, and cost savings in the long term.
Taking the time to create a comprehensive maintenance plan, tailored to the requirements of your business will therefore provide many advantages that simply replacing infrastructure or fixing issues when they arise just can’t offer.
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If your manufacturing machines are out of action, they are not able to produce what you need. This means your revenue is going to suffer. Your relationships with partners elsewhere in the supply chain will suffer too. Keeping your machinery online eliminates these significant dangers.
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Even if the machine is not out of action, malfunctioning equipment is costly. Reduced throughput can also eat away at your revenue, and this is why it is best to keep your machinery operating at its best with a robust maintenance policy.
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If manufacturing machinery is not working as it should or is malfunctioning, this can cause a serious safety hazard. By repairing and maintaining production line machinery, you are helping to keep your employees safe from harm. Maintenance programs help to secure regulatory compliance within your industry too.
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The way your machines are working can provide you with a lot of useful information. For example, how much are you spending on repair costs? How are you sourcing spare parts and replacement components? How can maintenance management be improved?
By carrying out a maintenance plan, you will get to know your manufacturing infrastructure and gain valuable data you can use to optimize your business.
As you develop your maintenance plan, you might hit a crossroads. On the one hand, you have preventative maintenance — maintaining your production line systems so that they stay in good working order and do not have to be taken offline after falling into disrepair. On the other, reactive maintenance — repairing your infrastructure as and when you need to.
So, which of these types of maintenance plans is best? Let’s take a look.
Preventative maintenance provides a number of advantages:
Some might argue that, in fact, reactive maintenance is a better plan than preventative maintenance. Here’s why:
The last item is important here — reactive maintenance provides a useful safety net.
Reactive and preventative-based maintenance are both integral parts of any successful asset management strategy. Traditional reactive maintenance on the production line serves a purpose, but should always be complemented with a more proactive strategy; one that emphasizes preventative maintenance of machinery.
This approach can help increase reliability and reduce downtime as well as decrease overall costs in the long-term. Implementing such a forward-thinking plan is becoming increasingly necessary in today’s competitive maintenance industry for businesses wanting to stay ahead of their competitors. With both components working together, your business will benefit from having superior break-down protection and a highly efficient production line.
You certainly need expert maintenance technicians on your side. These personnel form an important part of your maintenance team, conducting complex repairs and utilizing their experience as they diagnose potential problems.
However, effectively repairing and maintaining production line equipment as part of a maintenance plan requires more than this. You need engagement at all levels of your organization so that all your personnel are fully aware of what they need to look out for as they go about their working day.
It’s true that production line maintenance relies on predictive maintenance carried out by a qualified diagnosis and repair team. At the same time, though, your whole team can help to increase the longevity of your material infrastructure by staying vigilant for issues with machinery and by using the machinery in the right way.
The PEC team has the expertise and experience you need to develop a customized maintenance plan. With this plan, you’ll be able to save money and increase capability while achieving safety and reliability at the same time.
It all begins with a consultation. This is a vital part of the process because it gives us the knowledge we need to develop tailored solutions that match your business’s requirements perfectly. So let’s begin — reach out today, and let’s discuss your project.
Diverse Industries, One Trusted Partner
Safety means more than compliance; it’s our covenant with you.
Whether you’re coordinating your next project or proactively planning your plant maintenance, there’s no better time than right now to contact us.