What Is Facility Maintenance and Why Is It Important?

PEC electrician working at electrical control panel

When you’re running a facility, it’s crucial to pay attention to maintenance and management. As your equipment and assets age, they need to be cleaned, maintained, repaired, and eventually replaced. So, what is facility maintenance, and why is it so important? Read on to find out more.

What Is Facility Maintenance?

Facility maintenance is a set of activities you perform to keep your equipment and building working properly. This process includes inspections, assessments, estimates, and data analysis that help you and your team stay on top of any issues. By combining preventive maintenance with corrective actions, you can ensure that your facility’s assets remain in good working order.

Adopting modern automation technologies can help you achieve this goal as you work towards minimizing downtime and maximizing operational efficiencies at your facility.

Why Do You Need a Facility Maintenance Program?

1

Support health and safety

You have a duty to ensure a safe work environment at your facility. A proactive maintenance program is a big part of making this happen. Regular inspections and maintenance activities help prevent equipment failures that could endanger personnel.

2

Extend the lifespan of assets

Facility managers need to protect their investment by ensuring that assets and equipment stay in good working order for as long as possible. Regular inspections help avoid potential problems with assets and machinery, which is a key part of our facility maintenance definition.

3

Improve efficiency

Commercial buildings need to support efficient and productive working environments. Facility maintenance ensures that everyone onsite can use the space easily and effectively. It also helps cut down on waste by making sure that green energy solutions are working properly.

4

Reduce costs

It’s much more cost-effective to maintain your assets than to replace them when they break down. Regular maintenance can prevent equipment failures, saving you money in the long run. Also, making small repairs keeps your assets operational, while replacing damaged components often means taking equipment offline until the replacement is complete.

PEC industrial maintenance technicians

The Different Types of Facility Maintenance

Facility maintenance can be broken down into several main categories. Understanding these types helps you make better decisions about your facility, including the kinds of facility maintenance workers you need and the building systems you will deploy.

1

Corrective Maintenance — Fixing Existing Problems

Corrective maintenance involves fixing problems after they occur. For example, if one of your HVAC units isn’t working, you send a maintenance technician to repair it, minimizing downtime but not eliminating it completely. This type of maintenance is essential for keeping your facility operational, but it shouldn’t be your only strategy.

2

Preventative Maintenance — Preventing Future Problems

Preventive maintenance is a proactive approach. Instead of reacting to problems after they happen, you, your teams, and your systems work to identify issues ahead of time, stopping them before they get out of hand. This approach helps minimize downtime and extends the life of your equipment.

3

Predictive Maintenance — Anticipating Future Issues

Predictive maintenance uses data and analytics to predict when equipment failures might occur. By analyzing patterns and trends, you can schedule maintenance before a problem happens. This approach helps minimize downtime and extends the life of your assets.

5

Risk-Based Maintenance — Prioritizing Based on Risk

Risk-based maintenance involves prioritizing certain maintenance tasks over others based on risk assessments. You evaluate the likelihood of equipment failures and their potential impact on your operations. Maintenance resources are then directed where they are needed most.

5

Condition-Based Maintenance — Using Smart Technology

Condition-based maintenance uses smart technology and software solutions to monitor equipment conditions in real-time. When certain conditions are met, such as a temperature increase or unusual vibration, a maintenance event is triggered. The task is either sent via a notification and handled manually or executed automatically by a maintenance system.

How Often Should Routine Maintenance Be Performed?

Routine maintenance work involves tasks carried out on a regular schedule. But what should this schedule look like, and how often should these tasks be performed?

There’s no one-size-fits-all answer. Consider the following when scheduling maintenance programs:

  • Data from the Provider: If you’re using equipment or components from a third-party provider, they can offer advice on how often maintenance and inspections should take place.
  • Usage Data: How often do you use the equipment? If it’s operating close to capacity, you may need to conduct maintenance more frequently.
  • Data from the Solution Itself: Smart equipment may have built-in sensors that provide feedback on problems and optimal operating conditions. This data helps you understand when to schedule maintenance.
  • The Type of Asset: Asset management needs to be tailored to the specific type of asset you’re dealing with. For example, a sensitive piece of technology will need more careful attention than something like a parking lot. This should be factored into your scheduling.

At PEC, our team can help you understand these scheduling requirements better. We can work with you to organize your maintenance resources effectively, deploying a mix of manual and automated solutions to optimize your commercial buildings and their infrastructure.

large industrial machinery being repaired

Common Emergency Repairs

Emergency repairs need to be addressed outside of your regular maintenance program. These are urgent repairs that cannot wait until the next scheduled maintenance.

Examples include:

  • Health and Safety Hazards: Anything that endangers the health, safety, and well-being of personnel onsite or nearby—like a broken safety rail on a raised platform or a faulty heating element that could cause a fire.
  • Immediate Productivity Risks: Equipment failures that put productivity at immediate risk, such as a conveyor belt that’s malfunctioning or a faulty loading mechanism.
  • Accelerated Wear and Tear: Issues that are causing damage to other parts of the facility—like a damaged axle causing wear on wheels or a broken door buffer not cushioning the impact of a closing hatchway.

Assessing urgency depends on the vigilance of your maintenance and facility management teams, as well as the smart systems you deploy around the work environment.

How Can PEC Help With Your Facility Maintenance?

At Process Equipment & Controls (PEC), we understand that every facility is different and has unique maintenance needs. That’s why we offer a customizable approach to facility maintenance, working with your team to devise the right program and solutions for your specific needs.

We adhere to international facility management standards, ensuring that our practices meet global best practices. Our team includes members with Certified Facility Manager (CFM) credentials, so you can be confident that we have the knowledge and expertise to help keep your facility in top shape.

Our services include:

  • Providing Industry Knowledge: We bring long-standing industry knowledge combined with a cutting-edge approach to technology.
  • Collaborative Processes: We work alongside your teams to provide custom results tailored to your facility.
  • Comprehensive Solutions: From planning and design through to implementation and management, we offer a complete solution.
  • Specialist Team Members: We provide specialists for your project, including automation and machine learning experts, among others.

In addition, we offer a full range of maintenance services, from HVAC units and electrical systems to plumbing and building maintenance. So whether you need someone to handle all of your facility’s maintenance needs or just want a partner to help with certain aspects, we’re here to help.

Start Building Your Effective Facility Maintenance Program Today

PEC’s team of experienced professionals can help you with all your facility maintenance needs. We can develop standard operating procedures and maintenance schedules tailored to your specific requirements. We also offer a wide range of services, from preventive maintenance to emergency repairs and replacements.

At PEC, we’re committed to helping you create a safe, efficient, and productive work environment. With our expertise in facility maintenance and management, you can focus on your core business while we take care of the rest.